How Is Invisalign Made?

Invisalign is a type of orthodontic treatment that uses braces almost undetectable to others, to help straighten teeth.


Instead of the traditional metal brackets and wires used in other types of braces, Invisalign uses a series of custom-made trays that gradually shift teeth into position. Invisalign is made by the Orthovant Company. 


Their patent on Invisalign technology expires in 2021, which means that other manufacturers can make similar products at that time. If you’re considering Invisalign as an option for correcting your smile, here are some details about how it’s made.

How Is Invisalign Made?


Align Technology

The company Align Technology is the manufacturer of Invisalign clear aligners and 3D digital scanners. While it is headquartered in Tempe, Arizona, Align Technology's production facilities are in Juarez, Mexico, China, and Israel.


They use advanced technology to create aligners that are comfortable and effective, as well as clear, durable, and removable. They are the only company in the world to manufacture their own scanners and aligners.


Medical-grade plastic

Invisalign aligners are made of medical-grade plastic. In fact, the FDA has classified them as a Class II medical device. Additionally, Align Technology has received 510K clearance, which indicates that the device meets federal standards for medical devices.


What's more, the materials used for Invisalign are biocompatible for human use in the oral cavity. Ultimately, this means that you can use the product to correct your teeth without worrying about adverse reactions or side effects.


X-rays

The x-rays used for invisalign are different from basic dental x-rays. They show specific information about the development of each individual tooth, and the location of the bone and gums.


This helps the orthodontist come up with a customized treatment plan. However, the X-rays used for invisalign are not harmful. As a result, they are a safe and necessary part of the procedure.


Digital impressions

Before the invention of digital impressions, patients had to undergo traditional dental procedures such as putty impressions, which were messy and uncomfortable. Nowadays, however, this procedure has been transformed into a quick and painless process.


Instead of messy putty, dentists now use a modern technology called an intraoral scanner to take a digital impression of the patient's teeth. This technology is slimmer and more accurate than the old method, enabling the dentist to create an accurate impression of a patient's teeth.


Three-dimensional models

The manufacturing process of the Invisalign aligners begins with creating dental impressions. These impressions are then scanned on a laboratory scanner. The process of making the aligners is made easier through the use of an intraoral 3D scanner.


These scanners are quick, easy to use, and produce a three-dimensional model of the oral cavity. This process helps to achieve the highest precision possible.


Trimming

There are several ways to shape your aligners. You can use a file or cuticle scissors to trim away unwanted areas of the aligners. If the trim is too drastic, you can also shave off a small amount of healthy enamel.


A dentist may also separate your crooked teeth. The results will be a better-looking smile and an improved self-esteem.


Packaging

Invisalign is an orthodontic system made of a series of clear plastic shells that fit snugly around your teeth. Packaging for Invisalign aligners is similar to thermoformed plastic packaging for consumer products. These plastic containers are made by heating a thin sheet of plastic until it reaches the desired shape.


Unlike traditional packaging, which is made of paper, thermoformed plastic packaging is transparent to shoppers. Invisalign packaging costs a fraction of the cost of traditional packaging, and is a smart choice for any company seeking to maximize their bottom line.


Is Invisalign Sustainable?

You might be wondering: "Is Invisalign sustainable?" Fortunately, there are several factors that go into the sustainability of Invisalign. This technology is designed to be reusable and recyclable, and the company is actively working to reduce the use of single-use plastics.


For instance, they are working to start a program wherein worn aligners are collected and disposed of. This can help save the company billions of dollars every year in energy costs.


Another important factor to consider is the plastics used in the process. The tray for Invisalign is made from multiple types of plastics. As a result, it is considered medical waste.


Moreover, it has a high potential for contamination. Hence, it is important to choose eco-friendly materials for Invisalign. Using a plastic tray that is recyclable is an ideal option, as it helps save a lot of water and energy.


The manufacturing process of Invisalign begins with a teeth impression, or with an iTero scan, a technology developed by Align Technology.


The iTero scan allows dentists to create a high-quality dental impression in a fraction of the time. It uses thermal, kinetic, and mechanical energy to scan the teeth. Afterward, the aligners are sealed and put into boxes for delivery.


Conclusion

Invisalign is a revolutionary, minimally invasive treatment that offers patients clear, straight teeth without the use of braces or teeth-straightening devices.


Invisalign is an Invisalign tray that’s made from a variety of clear, flexible plastic. It comes in various sizes to fit different patients’ teeth. An Invisalign aligner is then affixed to the inside of each tooth on an individualized, timed-release schedule to match the patient’s needs.


The aligner aligns the teeth so that they center in the mouth and follow the natural lines of the jaw. The aligners are then removed and the teeth will continue to move gradually towards their final position over the course of approximately two to four weeks while the patient’s teeth continue to naturally wear down.


Invisalign has proven to be a safe, effective, perhaps even revolutionary, approach to keeping teeth healthy and beautiful over the long-term. It may be the right solution for your child, teenager, or adult who wants to improve the appearance of their smile while they’re still in their 20s or 30s.


Most importantly, it’s an affordable, simple, and easy solution to an age-old problem. 


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